Ball Valve

Top Entry Cryogenic Trunnion Mounted Ball Valve

Valve Type
Top Entry Cryogenic Trunnion Mounted Ball Valve — High Pressure Flanged LNG Service
Size Range
DN50 – DN600 (2" – 24")
Pressure Class
PN100 – PN420 (Class 600 – 2500)
Body Material
F304L / F316L / F304 / F316 / LF2 / LF3 / 9% Nickel
Seat Material
PTFE / RPTFE / PEEK / Metal Seat (SS316 / Stellite)
End Connections
Flanged RTJ (ASME B16.5) / Butt Weld
Operation
Gear Operator / Pneumatic Actuator / Electric Actuator / Hydraulic Actuator
Working Temperature
−196°C to 200°C
Design Standard
BS 6364 / API 6D / ASME B16.34 / NACE MR0175
HD Flowtech top entry cryogenic trunnion mounted ball valves are engineered for full-bore isolation service in high-pressure LNG transfer lines, liquid nitrogen systems, and cryogenic process piping at Class 1500 operating pressures and temperatures down to −196°C. The stainless steel body maintains impact toughness and structural integrity at cryogenic temperatures, providing reliable performance under the combined demands of high differential pressure, extreme low temperature, and thermal cycling in LNG terminal and cryogenic process applications. The top entry design allows complete internal access — ball, seats, stem, and seals — through the top cover without removing the valve from the pipeline, significantly reducing maintenance downtime in cryogenic installations where pipeline disconnection and re-welding is costly and time-consuming. RTJ (Ring Type Joint) flanged end connections provide superior sealing integrity compared to raised face flanges at Class 1500 cryogenic service conditions, preventing flange joint leakage under the extreme thermal contraction that occurs at cryogenic temperatures. The trunnion-supported ball design ensures consistent low-torque actuation and stable sealing performance at Class 1500 pressures, with spring-loaded seats maintaining constant sealing contact under all cryogenic operating conditions. A red gear operator provides low-effort quarter-turn actuation with clear open/closed position indication. A bottom drain connection allows controlled cavity depressurization. The polished stainless steel body surface minimizes thermal mass and heat ingress into the cryogenic fluid.

Ball Valve Technical Overview

How to Choose the Right Ball Valve for Industrial Applications

Top entry cryogenic trunnion mounted ball valves are selected for high-pressure isolation service in LNG terminals, liquid nitrogen systems, and cryogenic process piping where inline maintenance access, high pressure class, and reliable zero-leakage performance at cryogenic temperatures are simultaneously required. The top entry design is the defining maintenance advantage — allowing ball, seat, and seal inspection and replacement through the top cover without pipeline disconnection, which is critical in cryogenic installations where butt weld or RTJ flanged connections make valve removal a major maintenance operation requiring re-welding and pressure testing.

 

RTJ end connections are standard for Class 900 and above cryogenic service, providing superior flange joint sealing integrity under the extreme thermal contraction that occurs as valve and pipeline components cool from ambient to cryogenic temperatures — maintaining leak-free joints where raised face flange connections may relax and leak due to differential thermal contraction between flange bolts and body materials.

 

Trunnion mounted construction is required for Class 600 and above cryogenic ball valves, where the high seat loads generated by elevated pressure against the large ball area must be transferred to trunnion bearings to maintain manageable operating torque and prevent excessive PTFE or PEEK seat deformation at low temperatures. Body material selection — F304L and F316L for standard LNG and liquid nitrogen service, LF3 for intermediate low-temperature applications, and 9% nickel steel for the most demanding cryogenic conditions — is determined by the minimum design temperature, fluid type, and pressure class requirements. Design standards BS 6364 and API 6D govern top entry cryogenic ball valve design, maintenance access requirements, and low-temperature testing criteria

Learn More About Ball Valve

How to Choose the Right Ball Valve for Industrial Applications

Get in Touch with Us

Thanks for all the renowned partners for the trust and recognition