Ball Valve

Fully Welded Ball Valve — Large Bore Butt Weld Water & General Pipeline Service

Valve Type
Fully Welded Ball Valve — Large Bore Butt Weld Water & General Pipeline Service
Size Range
DN50 – DN1200 (2" – 48")
Pressure Class
PN16 – PN63 (Class 150 – 400)
Body Material
WCB / Q235 / L245 / L360 / LCB
Seat Material
PTFE / RPTFE / Nylon / Metal Seat (Stellite Overlay)
End Connections
Butt Weld (ASME B16.25 / GB/T 12224) / Flanged
Operation
Pneumatic Actuator / Hydraulic Actuator / Electric Actuator / Gear Operator
Working Temperature
−29°C to 200°C (PTFE Seat) / up to 425°C (Metal Seat)
Design Standard
API 6D / ISO 14313 / GB/T 19672
HD Flowtech fully welded ball valves are engineered for full-bore isolation service in large-bore water supply, municipal pipeline, district heating, and general industrial pipeline systems where the one-piece welded body construction eliminates all bolted body joint leak paths. The carbon steel welded body with blue epoxy coating provides long-term corrosion protection for water service and general industrial pipeline installations at PN25 operating pressures. The fully welded one-piece body construction removes all external bolted joint leak paths — providing zero external leakage risk under sustained operating pressure and thermal cycling conditions, making it the preferred construction for buried, subsurface, and long-service-life pipeline installations where maintenance access is limited. The trunnion-supported ball design ensures consistent low-torque actuation and stable sealing performance on large-bore DN500 service, with spring-loaded seats providing reliable bidirectional shut-off and automatic cavity pressure relief. The pneumatic actuator provides automated remote operation for pipeline sectioning, emergency isolation, and flow control duty in water treatment and municipal pipeline systems. Bottom-mounted support brackets with anchor bolt provisions allow secure foundation installation for large-bore above-ground and vault-mounted pipeline configurations. Butt weld end connections provide fully welded pipeline integration, eliminating all flanged joint leak paths for buried and long-distance pipeline service

Ball Valve Technical Overview

How to Choose the Right Ball Valve for Industrial Applications

Fully welded ball valves are selected for large-bore isolation service in water supply networks, municipal pipelines, district heating systems, and general industrial pipelines where the one-piece welded body eliminates external leakage risk and significantly reduces long-term maintenance requirements compared to bolted body designs. The absence of bolted body joints removes the primary external leakage risk in buried and inaccessible installations — making fully welded ball valves the standard specification for water distribution mains, cross-country pipelines, and district heating networks where valve excavation and maintenance access is costly and operationally disruptive.

 

Trunnion mounted construction is standard for large-bore fully welded ball valves, where the trunnion support reduces seat load and operating torque under pipeline pressure — ensuring reliable actuation and long seat life throughout the valve’s design service life without body disassembly. Blue epoxy coating is standard for water pipeline service, providing corrosion protection for above-ground and buried installations in compliance with water industry coating and potable water contact material requirements.

 

Pneumatic and electric actuators are the standard choice for large-bore fully welded ball valves in water and municipal pipeline service, providing automated remote operation, fail-safe positioning, and integration with SCADA and pipeline control systems. Body material selection — carbon steel (WCB, Q235) for standard water and general pipeline service, pipeline steel grades (L245, L360) for gas and liquid transmission pipelines, and low-temperature grades (LCB) for cold climate installations — is determined by fluid type, operating pressure, and pipeline burial environment. Design standards API 6D and ISO 14313 govern fully welded ball valves for pipeline service across all bore sizes and pressure classes

Learn More About Ball Valve

How to Choose the Right Ball Valve for Industrial Applications

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