Ball Valve

Metal Seated Orbit Ball Valve

Valve Type
Metal Seated Orbit Ball Valve — Stainless Steel Pneumatic Actuated Flanged Process Service
Size Range
DN25 – DN600 (1" – 24")
Pressure Class
PN16 – PN100 (Class 150 – 600)
Body Material
F316L / F316 / F304 / A105N / WCB / F51 Duplex
Seat Material
Metal Seat (Stellite Overlay / Hard-faced / Tungsten Carbide)
End Connections
Flanged (ASME B16.5 / EN 1092-1) / Butt Weld
Operation
Pneumatic Actuator / Electric Actuator / Gear Operator / Lever
Working Temperature
−196°C to 550°C
Design Standard
API 6D / ASME B16.34 / ISO 17292
HD Flowtech metal seated orbit ball valves are engineered for tight shut-off and throttling service in high-temperature, erosive, and abrasive process applications where conventional soft-seated ball valves and gate valves experience premature seat failure. The F316L stainless steel body provides excellent corrosion resistance at PN25 operating pressures, making it suitable for chemical processing, slurry service, high-temperature steam, and corrosive hydrocarbon applications. The orbit mechanism differentiates this design from conventional ball valves — during opening, the ball first lifts off the seat along a cam-guided orbital path before rotating, eliminating metal-to-metal sliding friction between ball and seat throughout the operating stroke. This cam-action lift-and-rotate mechanism prevents seat galling, reduces operating torque, and extends seat service life significantly compared to conventional ball valves where the ball slides against the seat under full seating load during the entire rotation. The Stellite or tungsten carbide hard-faced metal seats provide zero-leakage shut-off performance in high-temperature, erosive slurry, and abrasive service conditions where PTFE and elastomeric seats would fail rapidly. The pneumatic actuator with integrated solenoid valve, pressure gauge, and FRL unit provides automated remote operation with precise position control. Dual lifting lugs allow safe valve handling during installation. A bottom drain connection allows cavity depressurization. Flanged end connections to ASME B16.5 ensure direct integration into standard process pipeline flange systems.

Ball Valve Technical Overview

How to Choose the Right Ball Valve for Industrial Applications

Metal seated orbit ball valves are selected for tight shut-off and throttling service in high-temperature, erosive, abrasive, and corrosive process applications where conventional ball valves and gate valves are not suitable due to seat wear, galling, and leakage under demanding service conditions. The orbit mechanism — cam-guided ball lift before rotation — is the defining design feature, eliminating the sliding metal-to-metal contact that causes rapid seat wear and galling in conventional metal-seated ball valves, providing consistent zero-leakage performance over extended service cycles in applications that would quickly destroy standard valve seat designs.

 

Hard-faced metal seats (Stellite overlay, tungsten carbide, chrome carbide) provide resistance to abrasion, erosion, and high-temperature oxidation in applications including: steam isolation at temperatures up to 550°C, coal slurry and mineral processing pipelines with high abrasive particle content, catalyst handling in refinery and petrochemical processes, and high-velocity gas and liquid hydrocarbon service where soft seat materials cannot maintain sealing integrity. The orbit mechanism also provides superior throttling capability compared to standard ball valves — the cam-guided opening sequence allows partial opening positions with reduced seat damage, making orbit ball valves suitable for modulating service in addition to on/off isolation duty.

 

Body material selection — F316L for corrosive chemical and cryogenic service, F304 for general stainless applications, A105N and WCB for high-temperature carbon steel service, and duplex grades for sour and offshore environments — is determined by fluid type, operating temperature, and corrosion requirements. Pneumatic actuators are standard for automated process control and high-cycle applications, with electric actuators selected where compressed air is not available. Design standards API 6D and ASME B16.34 govern orbit ball valve pressure-temperature ratings and design requirements for process and pipeline service.

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How to Choose the Right Ball Valve for Industrial Applications

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