Ball Valve

Forged Steel Trunnion Mounted Ball Valve — Carbon Steel Flanged Medium Pressure Service

Valve Type
Forged Steel Trunnion Mounted Ball Valve — Carbon Steel Flanged Medium Pressure Service
Size Range
DN15 – DN300 (1/2" – 12")
Pressure Class
PN50 – PN100 (Class 300 – 600)
Body Material
A105N / A105 / F316 / F304 / F11 / F22 / F51 Duplex
Seat Material
PTFE / RPTFE / Metal Seat (Stellite Overlay)
End Connections
Flanged (ASME B16.5) / Butt Weld / RTJ
Operation
Gear Operator / Electric Actuator / Pneumatic Actuator / Handwheel
Working Temperature
−29°C to 425°C (A105N) / up to 600°C (F11 / F22)
Design Standard
API 6D / ASME B16.34 / ISO 17292
HD Flowtech forged steel trunnion mounted ball valves are engineered for full-bore isolation service in medium-to-high pressure process and pipeline applications. The A105N carbon steel forged body provides superior material homogeneity and structural integrity at Class 300 operating pressures, making it suitable for process plant isolation, gas distribution, petrochemical piping, and general industrial pipeline service. The trunnion-supported ball design transfers pipeline pressure loads to the trunnion bearings, reducing seat wear and operating torque — ensuring consistent sealing performance and long service life compared to floating ball designs at equivalent bore sizes. Spring-loaded seats maintain constant sealing contact against the ball under all pressure conditions, providing reliable bidirectional shut-off and automatic cavity pressure relief. The gear operator with integrated position indicator provides precise quarter-turn actuation and clear open/closed visual indication — the orange position flag visible from a distance enabling fast valve status confirmation in plant environments. Bottom-mounted support brackets provide stable floor installation for pipeline configurations. A body cavity drain enables controlled depressurization for maintenance without removing the valve from the pipeline. Flanged end connections to ASME B16.5 Class 300 ensure direct integration into standard process pipeline flange systems.

Ball Valve Technical Overview

How to Choose the Right Ball Valve for Industrial Applications

Forged steel trunnion mounted ball valves are selected for full-bore isolation service in medium-to-high pressure process piping and pipeline applications where forged body construction, reduced seat load, and consistent sealing performance under differential pressure are required. The A105N forged body eliminates casting porosity and provides uniform mechanical properties — a critical advantage over cast alternatives in cyclic pressure service and applications where material consistency and full material traceability are specification requirements.

 

Trunnion mounted construction is preferred over floating ball designs for medium-to-large bore sizes at DN100 and above at Class 300–600, where the trunnion support transfers differential pressure loads from the seats to the bearings — maintaining consistent low operating torque and long seat life throughout the valve’s service life. Spring-loaded seats provide bidirectional sealing and automatic cavity pressure relief, preventing body cavity over-pressurization in process and hydrocarbon service where trapped fluid thermal expansion is a safety consideration.

 

Position indicators are standard on gear-operated trunnion mounted ball valves, providing clear open/closed status confirmation for plant operators managing multiple isolation points in process facilities. Body material selection follows service temperature and corrosion requirements — A105N for standard carbon steel service up to 425°C, alloy steel (F11, F22) for high-temperature applications up to 600°C, and stainless steel (F304, F316) or duplex grades for corrosive and sour service. Design standards API 6D and ASME B16.34 govern forged steel trunnion mounted ball valves for process and pipeline service across all pressure classes and material grades.

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How to Choose the Right Ball Valve for Industrial Applications

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