Ball Valve

Cast Steel Trunnion Mounted Ball Valve – Gas Pipeline Service

Valve Type
Cast Steel Trunnion Mounted Ball Valve — Pneumatic Fail-Safe Actuated Natural Gas Pipeline Service
Size Range
DN50 – DN1200 (2" – 48")
Pressure Class
PN16 – PN100 (Class 150 – 600)
Body Material
WCB / WC6 / LCB / CF8M / F51 Duplex
Seat Material
PTFE / RPTFE / Metal Seat (Stellite Overlay)
End Connections
Flanged (ASME B16.5 / B16.47) / Butt Weld / RTJ
Operation
Pneumatic Actuator / Electric Actuator / Hydraulic Actuator / Gear Operator
Working Temperature
−46°C to 200°C (PTFE Seat) / up to 425°C (Metal Seat)
Design Standard
API 6D / ASME B16.34 / ISO 14313
HD Flowtech cast steel trunnion mounted ball valves with pneumatic fail-safe actuation are engineered for full-bore isolation and emergency shut-down service in natural gas transmission, distribution, and compressor station pipeline systems. The WCB carbon steel cast body with yellow epoxy coating meets natural gas pipeline corrosion protection and color identification standards for above-ground installations at PN16 operating pressures. The trunnion-supported ball design transfers pipeline pressure loads to the trunnion bearings, ensuring consistent low-torque actuation and stable sealing performance on large-bore DN300 service under gas transmission operating conditions. The pneumatic cylinder actuator with integral air reservoir provides fail-safe emergency closure capability — the stored air volume in the black reservoir ensures reliable actuator operation to the fail-safe closed position even on complete loss of instrument air supply, a critical safety requirement for gas pipeline ESD and sectioning valve duty. An integrated solenoid valve and control assembly provides automated remote operation with DCS and SCADA system integration for pipeline control and monitoring. Spring-loaded seats provide bidirectional sealing and automatic cavity pressure relief. Bottom-mounted support brackets provide stable foundation installation. Flanged end connections to ASME B16.5 Class 150 ensure direct integration into standard gas pipeline flange systems.

Ball Valve Technical Overview

How to Choose the Right Ball Valve for Industrial Applications

Cast steel trunnion mounted ball valves with pneumatic fail-safe actuation are selected for full-bore isolation and ESD service in natural gas transmission pipelines, compressor stations, and distribution systems where automated remote operation, reliable emergency closure, and API 6D compliance are required. The yellow epoxy coating identifies these valves as natural gas service components in compliance with gas industry color-coding conventions, while the full-bore design ensures unrestricted gas flow and pigging tool passage for inline inspection and cleaning operations mandatory for transmission pipeline maintenance.

 

Pneumatic actuators with integral air reservoirs are specified for gas pipeline ESD and sectioning valves where reliable fail-safe closure must be guaranteed even on complete loss of instrument air supply. The stored air volume in the reservoir provides sufficient energy to drive the actuator to the closed position independently of the plant air system — a mandatory safety feature for gas transmission pipeline emergency isolation where valve closure on instrument air failure protects against uncontrolled gas release. SCADA integration enables remote monitoring and operation of pipeline sectioning valves from control centers, supporting rapid response to pipeline incidents and planned maintenance isolation.

 

Trunnion mounted construction is standard for large-bore gas pipeline ball valves at DN150 and above, where the trunnion support reduces seat load and operating torque under pipeline pressure — ensuring reliable pneumatic actuation and long seat life throughout the valve’s service life. Body material selection — WCB for standard gas transmission service, LCB for cold climate and low-temperature pipeline installations, and duplex grades for sour gas and corrosive environments — is determined by gas composition, operating temperature, and pipeline burial environment. Design standard API 6D governs trunnion mounted ball valves for gas pipeline service, with ISO 14313 as the international equivalent.

Learn More About Ball Valve

How to Choose the Right Ball Valve for Industrial Applications

Get in Touch with Us

Thanks for all the renowned partners for the trust and recognition